PCB Inspector · Vision inspection
Catch every fault before it leaves the line.
PCB Inspector watches the line with a camera, checks each unit against a calibrated reference, and flags faults, missing parts, and defects in real time, with pass/fail results and severity grading.
The problem
On a fast line, the human eye misses faults: a missing screw, a misaligned connector, a hairline defect. By the time a bad unit is caught, hundreds more have already shipped.
How it works
From input to a result you can stand behind.
- 01
Calibrate the reference
Define each component and tolerance once against a known-good unit.
- 02
Run the line
A camera captures every unit as it passes, at production speed.
- 03
Detect & grade
Wrong, missing, damaged, reverse-polarity and misaligned parts are flagged with bounding boxes and a severity grade.
- 04
Act on it
Pass or fail each unit, raise alerts, and track quality in analytics.
What's inside
Built for the work it does every day.
Fault & missing-part detection
Catch missing, wrong, damaged, reverse-polarity and misaligned parts the eye misses, on every unit, from a single 2D image.
Calibrate once, inspect fast
Set up components once, then inspect at around 120 units per minute.
Severity-graded results
Every defect is graded so the line can triage what matters first.
Pass/fail with confidence
A clear verdict per component and per unit, each with a confidence.
Analytics, reporting & alerts
Track yield and defect trends, with alerts on the operator's phone.
Plug-and-play on the line
Connects to existing line hardware and protocols with minimal setup.
A closer look
See it in motion.
Defined components
12 parts · 39 regionsCalibrate once per board design · placement tolerance learned · lock regions for production
Run Dashboard
Smartphone S20 Assembly · Batch 001
4,627 inspected · 79% target
▾ 1.2% vs shift start
Defect breakdown
by type · severityRecent jobs
last 8 runsWrong component
U1 part mismatch · Unit-042
At a glance
- Inputs
- Live camera / captured images
- Throughput
- ~120 units per minute
- Output
- Pass/fail, severity, analytics
- Deployment
- On-line, plug-and-play
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